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| Applications |
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| TRANSFER LINE |
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Customer
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Bharat Forge Ltd.
Pune
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End User
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Bharat Forge Ltd.
Pune
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Location
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Pune
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Supplied on
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Oct ’99
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Commissioned on
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June ’99
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Application Requirements:
BHARAT FORGE LTD has got Transfer Line
where various operations were performed
on job. There are twenty operating stations
in this transfer line .
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System
consist of 640 i/p and 400 o/p where parameters
can be changed with MMI and process can be
viewed with the help of SCADA monitoring system.
Control system was envisaged to perform Control
of various machines such as Milling m/c ,
Horizontal boring m/c , Drilling m/c. Various
alarms were generated if failure occurs in
the process. Centralized control from main
control room. User-friendly supervisory system
for OI & reporting. |
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Customer Expectations:
Low cost, reliable PLC system. The HMI shall
include quality graphics, exhaustive reporting
& trending features.
VSAS Solution:
The VSAS has done the complete Erection and
commissioning of the K-Line Transfer as per
the requirement of BFL, Pune.
VSAS Solution was based on:
CPU SYSTEM: 90-30 Family
PLC - Standalone system
I/O SYSTEM: Consist of Series 90-30 I/O
DI – 640
DO – 400
Communication System:
Ethernet for communication with HMI
HMI:
CIMPLICITY HMI as OI for monitoring & control.
OIU for Data Entry and Display.
The total m/c wiring, MCC panel and PLC panel
wiring done by VSAS.
PLC system was programmed to handle various
machines such as Milling m/c, Horizontal boring
m/c, Drilling m/c.The complete system was
controlled by the PLC and monitored on SCADA
Package.
HMI Features:
50 Colorful graphics screen.
Alarms Acknowledgement and reporting.
Historical trending.
Production and test reporting.
Total System status.
Benefits:
Cost effective versatile solution.
Easy to maintain panels.
Less downtime as immediate fault annunciation.
User friendly graphics & HMI features.
Historical & real time data for analysis. |
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